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Plant brochure designed by Charles L. Woodruff 1999 and revised in June 2004.


 

Oxidation Ditch - BioDenipho Process Overview

 
The development of advanced wastewater treatment processes similar to the BioDenipho (biological nitrogen and phosphorus removal) process was initiated in the early 1970's. The research was carried out jointly by Kruger A/S and the Technical University of Denmark. Currently, the process has been implemented in approximately 40 facilities and approximately 80 more are in planning or under construction worldwide.
 
How does BioDenipho work?
Take a look at the first tank in phase 1 (in figure below), which is set to take place from 0-2 hours.
This tank receives wastewater, which includes a high level of ammonium and BOD. The tank is set for denitrification and is as such not aerated.
Therefore the tank working in an anoxic mode, is not transforming the ammonium, which keeps accumulating.
That is, the level of ammonium is rising in the denitrification mode and the nitrate will decrease.
 

 
However, following 2 hours of denitrification, we start the aeration, i.e. go to the nitrification mode. And the conditions are now perfect for transforming ammonium into nitrate by means of oxygen.
The level of ammonium is going down, but the concentration of nitrate is rising as ammonia is converted into nitrate.

2 hours further on, the aeration is shut down and the tank starts the denitrification process again. The accumulated nitrate can now be transformed into free nitrogen by means of organic matter (BOD), also because the tank which performs denitrification, always receives the raw wastewater containing BOD.

The denitrification and nitrification run continuously and the process keeps utilising the accumulation of either nitrate or ammonium, which took place in the previous phase.

 

 
A characteristic feature of the BioDenipho process is the alternating mode of operation within the oxidation ditches. The ambient conditions within the oxidation ditches are alternated between oxic and anoxic. This enables nitrification and denitrification to be carried out in the same basin and eliminates the need for an internal recycle line. In addition, the influent wastewater can be directed to either of the two interconnected oxidation ditches, depending on the status of the process. Similarly, effluent can be discharged from either ditch. However, effluent discharge is continuous, and will always exit from an oxic ditch to ensure that the concentration of ammonia in the effluent is minimized.
 

Typical Oxidation Ditch Layout

 
When the process is operating in the BioDenipho mode, the mixed liquor passes through the oxidation ditches in series for the majority of the process. However, there are periods of time, or phases, when the mixed liquor only passes through one ditch, while the other ditch is essentially isolated from influent. The specific phases of the BioDenipho process are discussed in detail in the Process Description and Theory of Operations sections.

As the mixed liquor passes through the ditches, the process conditions within the ditches are alternated between oxic and anoxic to accomplish both nitrification and denitrification without internal recycle pumping. The hydraulic capacity or volume in the oxidation ditches is large in comparison to the influent flow volume. Therefore, the concentrations of the pollutants are greatly diluted upon entering the ditch. This dilution of the influent wastewater helps the oxidation ditch process resist upsets from shock loadings of organics.

As described, aeration equipment is turned off during anoxic phases and the activated sludge is kept in suspension by submerged mixers. However, the mixers are not limited to use only during anoxic phases. Kruger implements Dissolved Oxygen (DO) controlled aeration operation. This ensures that only the actual volume of oxygen required to maintain an oxic environment is supplied. When enough oxygen is present in the wastewater, the rotors are turned off while submerged mixers remain on to maintain the mixed liquor in suspension.

DO control minimizes energy consumption by replacing wasted over-aeration with efficient mixing at significantly lower horsepower loads. Thus, submerged mixers enhance the economic operation of the BioDenipho process over conventional processes that rely on aerators operating for continuous mixing. In addition, by alternating the mode of operation within each oxidation ditch between oxic and anoxic environments, typical internal recalculation pumping station and associated operating costs required for nitrogen removal in a conventional treatment facility are not used. Finally, by using the influent wastewater as the source of organic carbon to fuel the denitrification process, no expensive external carbon feed is required.

The initial sizing of a phased isolation ditch basically follows "conventional" design procedures. Nitrification and denitrification volumes are determined based on the influent wastewater characteristics. A sufficient aerobic solids retention time is incorporated to ensure carbonaceous BOD removal and complete nitrification at the lowest anticipated wastewater temperature. Typically, a safety factor is also applied which results in a relatively conservative design to accommodate for diurnal and seasonal variations in the rate and volume of flow.

The design procedure is similar to that followed when designing a conventional wastewater treatment facility. However, this is where the similarity with conventional facilities ends. Once the tanks are constructed for the various stages of a conventional wastewater treatment facility, the associated oxic and anoxic tank volumes cannot be readily modified because of physical limitations and hydraulic constraints. However, the oxic and anoxic treatment volumes of a phased isolation ditch can easily be modified because of the alternating mode of operation of phased isolation ditch technology.

The alternating mode of operation utilized in the BioDenipho process offers a great deal of flexibility that enables the operator to customize the process to accommodate the specific characteristics of the wastewater being treated. This flexibility, which may not be immediately apparent, is provided by means of phase control. By varying the duration of the phases, one actually varies the oxic and anoxic volumes supplied for nitrification and denitrification of the wastewater.

 

 

 

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